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Polymer Dosing System
Polymer Dosing System
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Polymer Dosing System

Price 100000.0 INR/ Unit

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MOQ : 1 Unit

Polymer Dosing System Specification

  • Technology
  • Auto Polymer Preparation with PLC Control
  • Flow Rate
  • 0.5 m3/hr to 12 m3/hr
  • Recycle Rate
  • Up to 95%
  • Water Out Conductivity
  • 10 S/cm
  • Pump Type
  • Diaphragm Dosing Pump
  • Ph Level
  • 6.5 to 8.5 Suitable Operation Range
  • Power Consumption
  • 1-3 kW depending on model
  • Usage & Applications
  • Wastewater Treatment, ETP, STP, Process Industry
  • Feature
  • Corrosion Resistant, PLC/Manual Operation, Low Maintenance
  • Water in conductivity
  • 1000 S/cm
  • Noise Level
  • < 65 dB(A)
  • Efficiency (%)
  • Up to 99%
  • Frequency
  • 50/60 Hz
  • Purity Level
  • 98% Efficiency
  • Water Source
  • Industrial Raw Water / Treated Water
  • Voltage
  • 380V / 415V AC (customizable)
  • Drive Type
  • Motorized
  • Product Type
  • Polymer Dosing System
  • Power Source
  • Electric
  • Automatic Grade
  • Fully Automatic
  • Volume
  • 500 L to 5000 L (customizable)
  • Material
  • Stainless Steel 304/316
  • Filter Type
  • No internal filter (optional external filter)
  • Capacity
  • 100 Ltr/hr
  • Installation Type
  • Skid Mounted / Floor Mounted
  • Compliances
  • CE, ISO 9001 Certified
  • Ambient Operating Temperature
  • 0C - 50C
  • Agitator Material
  • SS 304 with TEFC Motor
  • Inlet/Outlet Connection Size
  • 1" to 2" BSP/NPT
  • Storage Tank Coating
  • Epoxy Coated
  • Safety Features
  • Overload, Dry Run Protection, Emergency Stop
  • Tank Compartments
  • Three Compartments (Mixing, Maturing, Storing)
  • Polymer Type Supported
  • Powder & Liquid Polymer
  • Dosing Accuracy
  • 2%
  • Control Panel
  • IP65 Rated, Equipped with Status Indicators
 
 

About Polymer Dosing System

A polymer dosing system in water treatment automatically prepares and injects polymer chemicals (flocculants) into water or wastewater to enhance solid-liquid separation, improving clarity, sludge dewatering, and contaminant removal by binding small particles into larger, settleable clumps (floc). These systems precisely mix dry or liquid polymers with water in controlled chambers and deliver them via pumps, crucial for efficient sludge conditioning, clarification, and overall treatment performance.


Triple-Compartment Design

The system's design incorporates three separate compartments: Mixing for initial polymer blending, Maturing for solution settling, and Storing for ready-to-use polymer. This structured sequence ensures optimal activation and homogeneity of the polymer solution, enabling precise implementation in treatment processes while minimizing wastage.


Advanced Automation with Safety

With a fully automatic, PLC-enabled platform, the system guarantees accurate and repeatable dosing cycles. Integrated safety features such as overload, dry run protection, and an emergency stop secure both the machine and personnel, offering reliable performance in demanding industrial environments.


Highly Durable and Customizable

Manufactured from stainless steel (SS 304/316), the system resists corrosion and endures intensive operational conditions. Both tank volume and working capacity are customizable, supporting diverse industrial needs. The epoxy-coated storage tank enhances chemical resistance and system longevity.

FAQ's of Polymer Dosing System:


Q: How does the polymer dosing system operate to achieve accurate dosing?

A: This system uses a triple-compartment design (Mixing, Maturing, Storing) and a PLC-controlled automatic process, ensuring the polymer is fully activated before being dosed. The diaphragm dosing pump and precise control enable a dosing accuracy of 2% across variable flow rates.

Q: What types of polymers can be processed with this system?

A: The system accommodates both powder and liquid polymers, making it adaptable for various applications in wastewater treatment and process industries.

Q: When is this system most beneficial for industrial applications?

A: It is ideal for continuous or batch dosing in wastewater treatment plants (ETP/STP), process industries, or any facility where polymer dosing is required for clarification, solid-liquid separation, or contaminant removal.

Q: Where can this system be installed within a facility?

A: Its skid or floor-mounted design allows for easy integration into new or existing plant layouts, suitable near raw/treated water sources or close to process application points.

Q: What are the benefits of using a PLC-controlled polymer dosing system?

A: PLC control enhances operational consistency, improves dosing precision, reduces manual intervention, and increases overall safety, contributing to efficient and reliable plant operations.

Q: How is maintenance managed, and what are the key features supporting reliability?

A: The system features low-maintenance components, corrosion-resistant stainless steel construction, and safety protections like overload and dry run protection, ensuring longevity and trouble-free operation.

Polymer Dosing System
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